Use cases :
Discover how Sycon connects the industry and transforms data into performance.
Needs
- Obtain an accurate view of the actual production time of the machines.
- Compare the planned production times with the actual times to detect discrepancies.
Challenge
- Old machines without a digital tracking system.
- Old and non-modifiable electrical cabinets.
Our approach
- Connected devices installed outside electrical cabinets to capture critical data.
- Real-time and historical monitoring of production times through the dedicated dashboard.
Results
- Reduction of unexpected breakdowns.
- Optimised production schedule through the identification of gaps between planned and actual production.
Legacy machine tracking
Correlation of non-quality and production environment
Needs
- Correlate production conditions (temperature, humidity) with product defects.
- Reduce defects caused by environmental factors.
Challenge
- Harsh production environment (dust, liquid splashes).
- Hard to pinpoint the environmental conditions responsible for quality issues.
Our approach
- Deploying connected sensors to monitor environmental conditions in real time.
- Cross-analysis of environmental data and product defects.
Results
- Improved control over production environment conditions.
- Fewer defects, better product quality.
Needs
- Monitor energy consumption per machine and subsystem.
- Identify and correct energy waste.
Challenge
- Lack of detailed data to identify energy losses.
- High energy costs, difficult to reduce without precise analysis.
Our approach
- "Connected devices deployed at strategic points to capture consumption data.
- Granular analysis of energy use across machines and industrial site components.
- Alert generation in case of anomaly.
Results
- Reduction of energy consumption.
- Cost optimisation through better resource management.
Energy consumption monitoring
Maintenance Optimisation
Needs
- Optimise maintenance according to real equipment conditions.
- Reduce unnecessary interventions while ensuring machine reliability.
Challenge
- High maintenance costs, sometimes unnecessary.
- Scheduled maintenance without considering the actual condition of machines.
Our approach
- Continuous machine monitoring to track critical indicators (wear, vibrations, temperature).
- Trend analysis to adjust maintenance cycles.
- Predictive alerts to anticipate failures before they occur.
Results
- Reduced maintenance costs through optimized planning.
- Extended equipment lifespan.
Your Turn?
DDiscover how Sycon can transform your industry. Book a meeting with our experts for a personalised demo.